Dock Bumper Scratch Proof High Tensile Strength Long Service Life
Description
Arch Rubber Fender is a versatile and highly adaptable marine fender solution designed to form part of a complete berthing protection system. Rather than serving as a standalone component, this fender is engineered to be integrated into customized fender arrangements that address specific vessel characteristics, berth layouts, and long-term operational requirements.
The arch-shaped structure provides efficient energy absorption through controlled elastic deformation, allowing predictable performance across a wide range of berthing conditions. Manufactured from carefully formulated marine-grade natural rubber, the fender offers consistent mechanical behavior, high fatigue resistance, and long-term durability. These properties make it suitable for projects where reliability, safety, and lifecycle cost control are key decision factors.
Arch Rubber Fenders can be configured in multiple dimensions and combined with steel frontal frames, UHMW-PE facing pads, and tailored anchoring systems. This flexibility enables engineers to fine-tune the system to match berthing energy calculations, vessel approach characteristics, and quay wall structural limits. The result is a balanced fender system that delivers sufficient protection without unnecessary overdesign.
From a lifecycle perspective, the Arch Rubber Fender’s robust construction and low maintenance requirements contribute to reduced operational expenditure over time. Its proven performance, ease of replacement, and adaptability make it a preferred choice for ports, shipyards, and marine infrastructure projects seeking long-term value and repeatable solutions.
Case Study
A large integrated port development project required a standardized fender solution across multiple berths serving different vessel categories, including general cargo ships, project cargo carriers, and service vessels with displacement ranging from 6,000 to 25,000 DWT. The project owner emphasized the need for a fender system that could be adapted to varying berth layouts while maintaining consistent safety performance and simplified maintenance management.
Hongruntong Marine proposed a customized Arch Rubber Fender system based on a unified design philosophy. By adjusting fender dimensions, rubber hardness, and mounting configurations, a family of Arch Rubber Fenders was developed to suit different berthing energies while retaining common installation and maintenance principles. The system was installed across several quay sections as part of a phased construction plan.
During operation, the port authority reported stable and predictable fender performance across all berths, despite differences in vessel size and operating conditions. Maintenance procedures were standardized, spare part management was simplified, and long-term operational costs were reduced. The success of the initial phase led the project owner to adopt the same Arch Rubber Fender system as a standard solution for subsequent port expansion, demonstrating its scalability and repeatability across multiple marine infrastructure assets.
Specifications
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Product Name |
Arch Rubber Fender |
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Material |
Natural Rubber, Silicone Rubber |
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Colour |
Black, or Customized |
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Surface |
Smooth |
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Size |
Height |
200-1000mm |
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Length |
1000-3500mm |
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All Sizes Can Be Customized |
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Physical Properties |
Polymer Content |
100% Virgin |
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Working Temperature |
-50℃~240℃ |
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Tensile Strength |
≥16 Mpa |
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Density |
90+/-5 Per 100mm in |
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Hardness |
50-70 (shore A) |
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Elongation |
≥400% |
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Features |
1. Through High Temperature Resistant |
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2. Excellent Tear Resistant, Oil Resistant, Aging Resistant |
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3. Resistant to Industrial Acid & Alkali and Good Elastic |
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4. Built as Per PIANC2002 |
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Application |
Multi-Purpose-Terminals, RoRo Ramps, Passenger Vessel Terminals, Barge |
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Model |
W |
B |
F |
C |
H |
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[mm] |
[mm] |
[mm] |
[mm] |
[mm] |
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HM-ARF200H |
400 |
320 |
145 |
128 |
200 |
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HM-ARF250H |
500 |
410 |
175 |
160 |
250 |
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HM-ARF300H |
600 |
490 |
225 |
196 |
300 |
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HM-ARF400H |
800 |
670 |
300 |
260 |
400 |
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HM-ARF500H |
1000 |
840 |
375 |
325 |
500 |
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HM-ARF600H |
1200 |
1010 |
450 |
390 |
600 |
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HM-ARF800H |
1600 |
1340 |
600 |
520 |
800 |
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HM-ARF1000H |
2000 |
1680 |
750 |
650 |
1000 |
Features
System Oriented Design Flexibility
The Arch Rubber Fender is designed to function as part of an integrated fender system rather than a fixed, one-size-fits-all product. Its dimensions, rubber hardness, and mounting configuration can be adjusted to suit specific berthing energy requirements and structural constraints, enabling precise engineering solutions.
Consistent Performance over the Service Life
Thanks to controlled deformation behavior and high-quality rubber formulation, the fender delivers predictable energy absorption and reaction force characteristics throughout its service life. This consistency is critical for long-term infrastructure planning and risk management.
Low Maintenance and Easy Replacement
The simple and robust structure minimizes wear-prone components and reduces inspection and maintenance demands. When replacement is required, individual fender units can be efficiently removed and replaced without major disruption to port operations.
Compatibility with Auxiliary Fender Components
Arch Rubber Fenders can be seamlessly combined with frontal frames, facing panels, and specialized anchoring systems. This compatibility allows the creation of complete fender systems tailored to vessel hull geometry and operational requirements.
Applications
Multi Berth Port Infrastructure Projects
Arch Rubber Fenders are well suited for ports seeking a standardized yet adaptable fender solution across multiple berths with varying operational demands.
Long Term Marine Asset Protection
For infrastructure owners focused on lifecycle cost and asset preservation, the fender provides reliable protection with predictable long-term performance.
Expansion and Phased Development Projects
The modular nature of the fender system supports phased installation and future expansion without compromising compatibility or performance consistency.
Why Choose Hongruntong Marine
Solution Based Engineering Capability
Hongruntong Marine approaches each project from a system design perspective, ensuring that fender selection aligns with vessel data, structural limits, and operational goals rather than relying on generic specifications.
Strong Customization and Standardization Balance
We help clients achieve the optimal balance between customization for performance and standardization for cost control, simplifying procurement, installation, and maintenance.
Reliable Manufacturing and Quality Consistency
All fenders are manufactured using controlled processes and verified materials to ensure consistent quality across large production volumes and long-term supply programs.
Long Term Partnership and Technical Support
Hongruntong Marine supports clients beyond delivery, offering technical documentation, performance guidance, and assistance for future expansion or system upgrades.
FAQ
1. Can Arch Rubber Fender be customized for different berths within one project?
Yes, dimensions and configurations can be adjusted while maintaining a unified system design.
2. Is the fender suitable for long-term infrastructure planning?
Its durability, predictable performance, and low maintenance requirements make it ideal for long-term use.
3. Can the system be expanded in future project phases?
Yes, the modular design allows easy replication and expansion without redesigning the entire system.
4. How does the fender help reduce lifecycle costs?
Through long service life, reduced maintenance frequency, and simplified replacement procedures.
5. Does Hongruntong Marine support system-level design?
Yes, full technical support is available from initial design to long-term operation.
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